保证数控工作台沿着预定的轨迹运行的问题,实质上是如何通过插补运算,实现按一定规律分配进给脉冲,控制伺服电机运动。插补运算是根据数控语言代码提供的轨迹类型选择相应算法,保证在一定精度范围内计算出一段直线或圆弧的一系列中间点的坐标值,并逐次以增量坐标值或脉冲序列形式输出,使伺服电机以一定速度转动,控制工作台按预定的轨迹运动。数控技术中采用的插补算法可归纳为两类:
二次插补法 它将插补功能分为粗插补和精插补两部份完成,常用的有扩展数字积分器法和时间分割法。这类算法,在每个插补运算周期里输出的不是单个脉冲,而是一个线段(位置增量坐标数据),因而能显著提高进给速度,在计算机数控系统中得到广泛采用。本系统的插补算法就是采用时间分割法,它根据进给速度计算出每个固定时间内的进给量,进行粗插补运算,求出这个插补周期各联动坐标应移动的位置增量值,然后再通过精插补将该插补周期的各轴位置增量值变换成各坐标方向的均匀运动。
这一客制化的控制器是恩格尔与贝加莱历时超过一年合作开发出来的产物,非常符合人机工程学理念。除了提供众多自定义功能外,这款用户界面的设计风格与液压注塑机的标准界面类似。已经亲身体验过恩格尔设备的机器操作员几乎无需经过任何培训就能轻松操控e-max,而且他们可以在广泛的函数功能库中轻松地选择针对各种塑料加工任务的编程模块,以此简化操作。
主控制器硬件也是如此。贝加莱Power Panel 400上运行的控制与显示应用程序也是专为恩格尔定制的,摇杆设计也能使操作更便捷。Power Panel结合了触摸屏技术与功能键设计,最大程度地体现了人机工程学原理,它可以对5个定位轴进行轻松控制,并且具有强大的处理能力,完全能够应对今后的设备扩展与连接。
一般来说,机械制造业被认为是非常保守的,因此恩格尔在开发e-max的时候采用全新的贝加莱产品是一件了不起的事情。“我们的目标就是想让e-max使用最新的技术,确保客户拥有面向未来的投资安全保障,”Wolfgang Steinkellner解释说,然后他继续说道:“在我们的全电动注塑机上使用的贝加莱技术被证明是相当成熟的,因为机器很少发生故障,因此它们得以顺利地推向市场。此外,与拥有全球业务的伙伴进行合作对于我们来说是非常重要的,因为我们遍布全球的客户可以直接从自动化供应商那里得到本地化的支持。我们与贝加莱美国分公司与韩国分公司的合作也相当紧密。”
Parker PV-11-021 Pneumatic Diaphragm Attribute Valve
Plast-O-Matic True Blue Air Actuator ABVA ABVS 1.6
Millipore FC-2900M Mass Flow Controller AMAT 0226-49263
Millipore FC-2900M Mass Flow Controller AMAT 0226-42469
Tylan FC-2900M Mass Flow Controller AMAT 0226-32430
Tylan FC-2900M Mass Flow Controller AMAT 0226-42368
Millipore FC-2900M Mass Flow Controller AMAT 0226-42470
Tylan FC-2900MEP5 Mass Flow Controller AMAT 0226-32344 70%He/30%O2
Millipore FC-2952MEP5-T Mass Flow Controller AMAT 3030-04110
Millipore FC-2900M Mass Flow Controller AMAT 0225-05386
Tylan FC-2900MEP5 Mass Flow Controller AMAT 0227-12490
Tylan FC-2900MEP Mass Flow Controller AMAT 0225-15106
Tylan FC-2900MEP5 Mass Flow Controller AMAT 3030-02737
Millipore FC-2900V Mass Flow Controller AMAT 3030-04786
STEC SEC-4500M Mass Flow Controller AMAT 3030-05913 10 SLM NH3
Millipore FC-2900MEP5-T Mass Flow Controller AMAT 3030-04264
Millipore FC-2900M Mass Flow Controller AMAT 3030-04264
Unit UFC-8165 Mass Flow Controller AMAT 3030-03203 30L N2
Fujikin Valve AQEPT002 401181 O.P 0.4~0.6 MPa
Pneumatic N.C. Diaphragm Valve Lot 3870-03867 working
Parker Diaphragm Valve PV-10-6146-01 Working 3870-00739
Tescom Regulator 23-3B25AAHH-016 100PSIG Max Output
Nor-Cal Intellisys Pressure Controller 3870-00165
Tylan FC-2900MEP5 Mass Flow Controller AMAT 3030-09062 Lot of 2 As-Is
Tylan FC-2950MEP5 Mass Flow Controller AMAT 0227-44672 Lot of 2 As-Is
Tylan FC-2952MEP5-T Mass Flow Controller AMAT 3030-04113 Lot of 2 As-Is
MKS Instruments 1159B-02000RV-S Mass Flow Controller 2000 SCCM AR Lot of 2 As-Is
Celerity BBYLUA00 Mass Flow Controller IN3XP AMAT 3030-15193 Untested
Celerity AAPGD40W1 Mass Flow Controller IN3XP AMAT 0190-19977 CH2F2 Lot of 2
Tescom 74-3061TT630-05?6 Manual Pressure Regulator AMAT 3800-01040
Siemens GMA126.1E Rotary Air Damper Actuator
Numatics Double Solenoid Valve M10SS400M000061 Lot (5)
Inficon 0190-19967 Heated Vert Cross Weldment AMAT Applied Materials
Tescom Stainless Steel Regulator 23-3B05AAKL-014
Swagelok Stainless Steel Valve 6LVV-A6T17796P-?AA 0190-26725
Parker 61AC-2 Pneumatic Valve Actuator Series 60 120 PSIG Used
SMC ITV2011-31N2BL4 E/P Regulator 14 PSI
SMC EX150-SDN1-X97 DeviceNet SI Unit EX150
MKS Instruments UHV-40-ACC-EAVM Pneumatic Angle Valve
Plast-O-Matic PRH075V-PV Pressure Regulator 30-125 PSI 3/4" Used
Furon 1108013 6-Way Pneumatic Slurry Valve Assembly
Furon 1110343 6-Way Pneumatic Slurry Valve Assembly
Furon 1107423 4-Way Pneumatic Slurry Valve Assembly
SMC LVR20-Z07 Pneumatic Flow Control Valve Lot of 4
Furon HPV2-144NC Pneumatic Flow Control Valve Lot of 4
Entegris 4210-060G-F02-X?XX-B-P-U1-T27 NT Flow Through Pressure Transducer Used
Saginomiya SJV-1504GQ171 Motorized Solenoid Valve
MKS Instruments 151-0040K Manual Angle Valve
Furon Saint-Gobain 1102816 Flow Control Valve AMAT 6000-03231
Furon Saint-Gobain 1102806 Flow Control Valve AMAT 6000-03234
Furon Saint-Gobain 1102816 Flow Control Valve UPM2-646NC
Fujikura Model RV Precision Vacuum Regulator
Tokyo Keiso AP-VF-3031-001/?S01 Vortex Flow Sensor AMAT 0190-34802
Parker Veriflo 45300391 UHP Manual Diaphragm Valve AMAT 3870-02407
Swagelok Diaphragm Valve 6LV-DFV9370-P-C 3870-00363
Tylan General MDV-015 General Motorized Throttle Valve ASM Epsilon
Furon BV1-88 2-Way Manual Valve
Furon AN3-188 3-Way Pneumatic Valve
Furon 1112532 RDV Rolling Diaphragm Valve Assembly
Furon 1109178-002 Diaphragm Valve
Furon 1109179-002 Diaphragm Valve SMDVM3-16NC AMAT 3870-99078
Festo CPV10-GE-MP-8 Pneumatic Manifold Assembly CPV-10-VI
Nor-Cal ESVP-1502-NWB Pneumatic Isolation Angle Valve Lot of 2
Tescom 74-3061TT630-07?5 Pressure Regulator 3800-01146
Jensen 1.5 CF8M Manual Ball Valve 0041-26952
Swagelok 6LVV-P1D122P-AA?-12935 3-Way Diaphragm Valve AMAT 3870-05059
Veriflo SQ2MICRO30TP819?7 Diaphragm Valve 54017399 AMAT 3800-00463 Surplus
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Ham-Let HMS20-4VKLQ-LD-?RND Diaphragm Valve 3870-05201
Fujikin Inc. 483987 Diaphragm 2-Way Valve surplus
SETRA 2231100PABW2CD1?M Diaphragm Valve SZ223
Ham-Let UCV Series HM20-4VKLO-GF4 Diaphragm Valve 3870-05744
Ham-Let UCV Series EV80-FV-L83-EP Diaphragm Valve 2512433 3870-06006
Ham-Let UCV Series HMB1-4VKLCLQ-GF?4GF4GF4 Diaphragm Valve 3870-06242
Fujikin FP-ND-71-6.35-2?-316LP-ALC Diaphragm Valve 3870-05323
Fujikin FBNDV-6.35-2B3-?316LP-EPF Diaphragm Valve 3870-05315
Veriflo 945Y1NCNCFSFMM4?.69 Diaphragm Valve 45400243 lot of 4 working
Swagelok 6LVV-MSM-DPE-3-?P-CS-25161 Diaphragm Valve D9KIJ0452B 3870-06115
Ham-Let EV8O-V-EP Diaphragm Valve 3870-05751
Swagelok 6LVV-A3T1D222P-?AA Valve AMAT 3870-06323
Veriflo SQ2MICRO30TP819?7 Diaphragm Valve 54017399
SMC SRH4011-04 Regulator 3800-00516
Ham-Let EV8C-FV-L83-EP Diaphragm Valve 3870-05743
Ham-Let HMSC20-4VKC Diaphragm Valve AMAT 3870-05304
Ham-Let EV8C-V-EP Diaphragm Valve 3870-05755
Swagelok 6LVV-A3T1D15078?P-AA Valve 0190-23549
Ham-Let HMB1-4VKOC-GF8G?F8GM8 Diaphragm Valve 3870-06301
Ham-Let UVC HMB1-4VKLC-GF4G?F4GM4-2.35 Diaphragm Valve 3870-06093
Ham-Let UCV Series HMB1-4VKLC-GM4G?F4GF4-2.35 Diaphragm Valve 2511409
Veriflo 944AOPLPNCSC333 Diaphragm Valve 45200815 3870-02141
Parker Veriflo Valve SQ420E502PFSFFE?V Working
Tescom Regulator 64-3242KRL20 100PSIG Max Output
TESCOM Regulator 44-3261JRU2-376 50PSIG OUTPUT MAX
Ham-Let HMB1-4VKLC-GM4G?F4GF4-2.35 Diaphragm Valve UCV Series AMAT 3870-05747
Veriflo Manual Valve 944MSFSMM Lot of 4
CoorsTek ADO Regulator Retrofit Kit 0190-07593 P16-02-01Q J02
King Instruments 7331363061W Recirculation Flow Meter AMAT 0190-00177 Lot of 3
Carten SPSD250 Valve Pair 501195-02 New SPSD250-10PV2FS?M
SMC ITV2011-31N3N4-?DIH00161 E/P Regulator
Northeast Fluidics 2012 3 Way Valve AMAT 0010-70668 Lot of 10 Used
SMC ITV2011-31N2L4 E/P Regulator 14 PSI
Furon 1108258 6-Way Liquid Flow Valve
Fujikin FPR-NSDBT-21-6.?35-APY 3- Port Diaphragm Valve AMAT 3870-04305 New
FutureStar 220-0100 Flowmeter Odyssey Series New
Carten FBNDV-9.52-2B3-?NAH-UP Monoblock Valve AMAT 3870-05322 New
MKS Instruments 100760210 Series 76 ISO-Universal Flange MF100 4" 304 Lot of 3
Celerity GFD01A3PCS Solid Sense II Transducer New
Gemu 16D77305A13HPW Pneumatic Diaphragm Valve AMAT 3870-05064 Used
Festo 273515 Pneumatic Slit Valve Control Unit
Festo Pneumatic control unit Slit Valve 273516 new
Fujikin FPR-SDA-21-6.35?-APY Diaphragm Valve AMAT 3870-00324 New
Advance Regulator HICV-045CBi5-13?1Y143 new 3800-00372
Tescom High Purity Regulator 64-26V2TRL21 100PSIG New
Fujikin Valve UA4064743UFD064 new Qty.2
Millipore FC-2900MEP5 Mass Flow Controller AMAT 3030-04731 As-Is
Parker PV-10-6124-10 2-Way Diaphragm Valve New
Parker PV-10-6324-10 3-Way Diaphragm Valve New
Kloehn 19311 Syringe Pumps Motorized Injector Valves Assembly new
Parker Veriflo SQ420E502PFSFFE?V 45600141EV Valve working
MKS Instruments LPJ1-40-AK-CLZX?XX Pneumatic Angle Valve
MKS Instruments 152-1063P Pneumatic Angle Valve
Edwards C32303500 Pneumatic Backing/Roughin?g Valve BRV25PK New
Proteus Industries 910100 Flow Switch AMAT 0190-70033
Nor-Cal 3870-01244 Pneumatic Angle Isolation Valve
MDC AV-150M-P-03 Pneumatic Angle Valve
MDC AV-153-P Pneumatic Angle Valve
Nor-Cal 3870-02112 Pneumatic Angle Valve
Diavac LCAV-40HF Pneumatic Angle Valve
Ham-Let HM20-4VKLC-GF4 Diaphragm Valve AMAT 3870-04028 New Sealed
Swagelok 6LVV-MSM-DPE-2-?P-CS-25161 2-Way Valve 3870-06114 new
SCV Duplex Valve B23VTD4Q-VFC-A-?210-FA New
SCV Duplex Valve B23VTD4Q-VFC-A-?196-FA-S New 3870-04298
Veriflo Valve 944A0PLPNCSFSMM new 42600831
Festo 273515 Pneumatic Slit Valve Control Unit Series D9711
Inficon 0190-19969 Heated Left Turbo Elbow AMAT Applied Materials New